An impulse sealer, AKA an electrician’s tape, is an electrically powered tool used to temporarily seal different plastic packaging. The seal basically keeps the products safe and fresh inside the packaging. This versatile tool can be seen being widely used in various industries such as food manufacturing, automotive stores, electronic stores, and initiatives that create physical products or components.Best impulse sealers
While the impulse sealer is a very affordable and useful tool to use, it is also very safe and handy to keep in your workspace. What’s more, it is also very less likely to cause burns or damage items with heat.
However, there are different types of impulse sealers to choose from depending on the flexibility of the project’s needs, such as a tabletop version and a foot-operated version.
In order to understand and picturise what an impulse sealer actually is, let’s dive into exploring the different parts of it.
Parts Of An Impulse Sealer
For an impulse sealer to work properly, there are a bunch of its parts that need to be in place. The list of the parts goes as:
- Chamber
- Motor
- Nozzle
- Power supply
- Controller
- Input/output (I/O) ports
A description of what each component does, along with how it enables the smooth operation of sealing plastic packages is given below:
The Chamber
A sealing chamber is the main part of the sealer. It is an enclosed space or container where the item to be sealed is placed. The item can be any sort of food (such as candies, tea, coffee, etc), electronic components of a machine, or any hardware products.
The Motor
The motor is an operating component that automatically pulls the bag or packages through the sealer. It helps the package navigate smoothly through the sealer from left to right or from right to left, depending on how the sealer has initially been configured.
The Nozzle
The nozzle is the part that creates a high-pressure seal around the package placed in the chamber. In order to do so, the nozzle fills the chamber with high-pressure air and a vacuum pump. This causes the atmospheric pressure to increase rapidly inside the chamber. Hence, the sudden increase in pressure creates a seal between the object and the chamber wall. This is how the object gets sealed within the container.
Power Supply
In order to operate, the impulse sealer requires a constant power supply provided to it. The power supply powers up the machine for a smooth sealing process. It also maintains the functioning of the sealer while it is in use.
The Controller
Different items require different seals based on their degree of sensitivity and required safety. The controller is used to direct and control all of the various seals that are being created by the impulse sealer. Moreover, the controller can be configured to control the impulse accordingly.
Input/Output (I/O) Ports
The input/output ports provide various control options that allow the operator to monitor various machine activities such as
- Seal size
- Seal time
- Pressure
- Temperature
A good seal is a result of the right seal size, time, pressure, and temperature being chosen. It is obvious that different packing materials require different configurations of the four factors for the right sealing, based on the thickness of the packing material being used.
All types of impulse sealers have almost the same components and working mechanisms. However, there are models that provide additional features to aid the packaging process. If you are a small business owner who needs to package small, loose items for shipping, you definitely need to invest in a good impulse sealer to seal your products against contamination and damage.
